XY-PT-⊘20MGBMG 20mm Crimp perfume fine mist pump sprayer higher type with bigger discharge

How to reduce the production loss rate of the 20mm crimp perfume fine mist pump sprayer higher type with bigger discharge with a larger flow rate through mold process improvement?

In the field of perfume and cosmetic packaging, the 20mm crimp perfume fine mist pump high nozzle is favored by the market because of its advantages of large flow rate and high spray volume. However, the design with a larger flow rate also puts higher requirements on the production process, and the production loss rate becomes a key factor affecting product cost and quality. As the core of the production link, the improvement of mold technology plays a decisive role in reducing the loss rate.
Precision mold design is the basis for reducing the loss rate. For the 20mm crimp perfume fine mist pump high nozzle, the mold structure design needs to fully consider the snap-on connection characteristics and large flow spray requirements of the product. In the design of the mold cavity, 3D modeling software should be used for precise modeling, and the flow state of the melt in the cavity should be simulated through finite element analysis to optimize the gate position and number. In view of the characteristics of high nozzle with large flow rate, the flow channel size should be reasonably designed to ensure that the melt can evenly fill the cavity and avoid defects such as lack of material and bubbles caused by poor flow. At the same time, the mold design of the buckle structure should focus on precision, adopt the parting surface optimization technology, ensure the molding quality of the buckle part, and reduce the assembly loss caused by poor buckle fit.
The selection and processing of mold materials are crucial to the mold life and product quality. Considering that the mold needs to withstand high pressure and temperature in the production of the 20mm buckle-type perfume fine mist pump high nozzle, high-strength and high-wear-resistant mold steel materials such as Cr12MoV and SKD11 should be selected. Polish the surface of the mold cavity to reduce the surface roughness, reduce the melt flow resistance, and avoid the material adhering to the surface of the cavity to form burrs, flash and other defects. In addition, the mold hardness and wear resistance are improved through heat treatment processes such as surface nitriding and quenching, the mold life is extended, and the product size deviation and scrap caused by mold wear are reduced.
In the mold manufacturing process, the use of high-precision processing equipment is the key to ensuring mold quality. Use advanced equipment such as high-speed machining centers, EDM machines, and wire cutting machines to process mold parts to ensure that the dimensional accuracy and shape and position tolerances of mold parts are controlled within a reasonable range. For the key dimensions of the snap-on structure, such as the diameter, height, and angle of the snap, precision machining is required to improve the assembly accuracy of the mold. Zhangjiagang XinYe Chemical Sprayer Co., Ltd has an independent mold development and manufacturing workshop, which can accurately complete every link of mold manufacturing with professional equipment and technology. In the mold assembly process, the assembly process specifications are strictly implemented, and the group assembly method or repair method is used to improve the assembly accuracy of the mold, ensure that the matching clearance between the various parts of the mold is reasonable, and avoid problems such as mold leakage and jamming caused by improper assembly, thereby reducing losses in the production process.
The optimization of the mold cooling system can effectively improve production efficiency and product quality and reduce the loss rate. According to the structural characteristics of the 20mm snap-on perfume fine mist pump high nozzle, a reasonable cooling water circuit layout is designed to ensure that all parts of the mold cavity can be evenly cooled. Adopt conformal cooling technology to make the cooling water circuit fit the cavity surface, improve cooling efficiency, and reduce defects such as product warping and deformation caused by uneven cooling. At the same time, the cooling water temperature and cooling time are reasonably controlled to avoid insufficient cooling or excessive cooling affecting the product molding quality. By optimizing the cooling system, shortening the molding cycle, improving production efficiency, and reducing the scrap rate caused by product cooling problems.
Mold maintenance and care is a long-term measure to reduce the loss rate. Establish a complete mold maintenance system and regularly inspect, clean, lubricate and repair the mold. During the production process, timely clean the residual materials on the surface of the mold cavity to avoid mold damage and product defects caused by material accumulation. Regularly check the key components of the mold such as the guide mechanism and ejection mechanism to ensure their smooth operation and reduce production interruptions and product scrapping caused by mechanism failure. Replace or repair mold parts that are severely worn in a timely manner to ensure the accuracy and performance of the mold and extend the service life of the mold.
Advanced mold detection technology can provide strong support for mold process improvement. After the mold is manufactured, high-precision detection equipment such as three-coordinate measuring instruments and projectors are used to comprehensively detect the dimensional accuracy, form and position tolerances of the mold to ensure that the mold meets the design requirements. During the production process, the operating status of the mold is monitored in real time through the online detection system, and abnormal conditions of the mold are discovered and adjusted in time. Zhangjiagang XinYe Chemical Sprayer Co., Ltd uses advanced automatic detection equipment at home and abroad to ensure accurate and efficient mold detection. Through the analysis of the detection data, the problems and potential hidden dangers of the mold are found out, providing a basis for the improvement of the mold process, so as to continuously optimize the mold performance and reduce the production loss rate.
The optimization of mold process parameters is also of great significance to reducing the loss rate. In the production process, according to the material properties and structural characteristics of the 20mm crimp perfume fine mist pump high nozzle, the injection pressure, injection speed, holding pressure, holding time, mold temperature and other process parameters are reasonably adjusted. The process parameters are optimized by orthogonal tests and other methods to find the best parameter combination to ensure the stability of product molding quality. For high-flow nozzles with large flow rates, special attention should be paid to the filling speed and pressure control of the melt to avoid product defects caused by improper parameter settings. At the same time, according to the actual situation in the production process, the process parameters are dynamically adjusted to adapt to the performance differences of raw materials in different batches, ensure the consistency of product quality, and reduce production losses caused by parameter fluctuations.
In addition, it is also indispensable to establish a sound mold process management system. Strengthen the management of each link of mold design, manufacturing, use, maintenance, etc., and formulate standardized operation procedures and quality control standards. Strengthen employee training, improve the technical level and quality awareness of operators, and ensure the strict implementation of mold technology. Through statistical analysis of production data, establish a loss rate early warning mechanism, timely discover problems in the production process and take measures to solve them. Zhangjiagang XinYe Chemical Sprayer Co., Ltd has rich experience in production management. Its perfect management system can provide guarantee for mold process improvement. By continuously optimizing the mold process, it can reduce the production loss rate of 20mm clip-on perfume fine mist pump high nozzle, improve product quality and production efficiency, and meet customers' demand for high-quality products.